Empty Pallet Return Modules (EPRMs)
The EPRM is designed to increase efficiency in pallet decanting, particularly in high-throughput applications. They can easily fit into nearly any warehouse layout, either in pallet racking or freestanding units.
The Empty Pallet Return Module (EPRM) is a specialised product designed and manufactured in response to industry demand for high efficiency in pallet decanting processes. It provides a significant increase in efficiency and strong ROI, particularly in high-throughput applications.
EPRMs are designed to minimise the disruption to pallet decanting stations when removing empty pallets and introducing new ones.
A full pallet is staged behind the active one, which – once empty – can be deposited beneath the workspace for easy removable. The full pallet is then released into the picking zone for immediate use.
Multiple mechanical interlocks prevent incorrect operation, such as releasing the full pallet before the empty pallet has been removed.
The fully mechanical system is gravity-actuated without any reliance on electronics, pneumatics or hydraulics, which ensures simple and cost-effective installation and maintenance.
Due to their compact design, EPRMs can easily fit into nearly any warehouse layout, with the ability for many units to be placed side by side, either in pallet racking or as freestanding units.
Key Features & Benefits
- The simple mechanical design leads to low installation and maintenance costs
- Gravity-actuated system ensures energy efficient operation
- Reduced pallet handling pressure as pallets can accumulate on the unit
- Compact design allows for flexible installation location Multiple mechanical
- Multiple mechanical interlocks to ensure safe and reliable operation
- Powder coated surface for a premium finish
- Units can be configured to handle many different pallet styles and formats
Technical Specifications
| Max Pallet Mass | 1350 kg Note: larger capacity available on request |
|---|---|
| Required Mezzanine Height | 650 – 750 mm |
| Overall Length | 3050 mm |
| Overall Height | 2050 mm (975 mm with handle removed) |
| Overall Width | 1289 mm (for 1165 mm pallet) |
| Unit Mass | 700 kg |
Operation Process
1) Full pallets are placed on the staging zone.
2) The picker releases the pallet into the picking zone and begins picking.
3) Another full pallet can be placed into the staging area.
4) The picker uses the foot pedals to release the emptied pallet into the return zone below.
5) The picker releases the new full pallet into the picking zone and continues picking.
6) The empty pallet can be collected from the return zone.
