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Safety: A Number One Priority When Working With Pallet Racking Systems.

Pallet Racking is a popular storage solution for warehouses across the globe, however far too often they are not maintained, resulting in potential workplace hazards. Proper design, construction and maintenance of Pallet Racking Systems is integral to the safety of workers.

When buying equipment for the workplace you want it to be fit-for-purpose and safe, the same applies when purchasing a Pallet Racking System. Unfortunately, not all Pallet Racking Systems are engineered and tested to specific requirements. Furthermore, ongoing maintenance is required to keep your racking system, products, forklift operators and warehouse employees safe. The dangers of a purchasing a cheap Pallet Racking System or not looking after it are highlighted in the video below. 

Quality Versus Cost

Any business in Australia installing steel racking must ensure it complies with the standards of safety and testing stipulated in the AS4084-2012 - the Steel Storage Racking Australian Standard. These standards cover the requirements of design, fabrication and erection tolerances, as well as test methods, operation and maintenance of steel storage. APC recognises the proper design and construction of racking is one of the most important factors which is why we carry out a complex design, engineering and manufacturing process. We use high-quality components that are tested and conform to the AS40484:2012. Before purchasing a Pallet Racking System, ask the company to explain its engineering and testing process to make sure it meets the national standards. 

Preventative Measures

Even racking which meets the AS4084-2012 standards is exposed to physical damage which usually occurs when forklifts collide with the base of the racking uprights. Even low-speed collisions can cause structural damage or even collapse. APC recommends two things: investing in rack protection and having your racking inspected annually.

Racking Protection

Investing in rack protection is an economical way to prolong the life of your racking and minimise the risk of damage associated with materials handling equipment.

Racking Inspections Services

Racking should be inspected frequently for damage, overloading and to check its integrity. Australian standards and regulatory authorities recommend racking inspections should be conducted at least every 12 months in accordance with AS4084:2012.

Overloading

Pallet Racking Systems are designed and engineered to have specific weight limits and load capacities and should never be overloaded. Overloading your pallet racking will compromise the integrity of the structure which in time could lead to collapse. Load signs should be displayed to show the loads applied to a particular rack. Signage is required on all pallet racking to be compliant with the Australian Standards AS 40484-2012. If you’re outgrowing an existing setup, never overload your system; many Pallet Racking Systems can be configured to meet the needs of changing load requirements. 

Clean and Organised Warehouse

Sufficient clearance space and clear aisles will provide ample room for forklifts to load and unload pallets, avoiding the need for them to manoeuvre around obstacles as seen in the above video. Regular cleaning and maintenance of the warehouse should form part of a company’s safety practices to ensure the well-being of employees. An organised warehouse not only results in fewer accidents but promotes a positive atmosphere and ensures accurate inventory management. 


In the end, Pallet Racking Systems are a serious safety hazard that can result in serious injury if not used or maintained appropriately. Caution must be taken when working with them. If you have any doubt about the safety of your system get in touch with us.